Talon X2-d download cargo box DIY pattern

 
For the extra talented and equipped DIY person, we offer our Talon X2-d cargo box design as a downloadable PDF file, full size, traceable pattern on a 24"x36" sheet printable at Office Depot for a couple bucks.  No measurements are required.  Simple trace, cut, weld and you have a cargo box!
 
This is the same file we CNC cut from using 0.100" thick aluminum.  If you intend to use a different material or thickness, you will have to adjust the alignment tabs depth accordingly, or just eliminate them altogether.  The tabs are provided for assembly alignment and not required as a structural element.
 
All the panels for this project can be cut from a single 12"x48" piece of sheet metal material.  Check with your local metal supply companies because most will sell a piece sheered to this size not requiring the purchase a full sheet. 
 
A complete hardware kit to finish this X2-d DIY project is available separately and includes:
6" sealed plastic hatch
Hatch mounting gasket
Hatch mounting bolts
Plastic rivets for mounting the box in your Talon (X2-d and X4-d)
 
**If you opt to use a hatch different from our kit, then DO NOT CUT the top panel hatch opening or bolt holes per this pattern.
 
**Fabrication tip:  Assemble and tack weld panels then check fitment before welding out all joints.